Three Manifestations of Productivity Improvement by Non-Standard Automation Equipment Manufacturers

The Emergence of Non-Standard Equipment Has Led the Processing Industry into an Era of Automation and High Efficiency. For Modular Machine Tools, the Manifestations of Non-Standard Automation in Improving Their Production Efficiency Are as Follows:

1.When used in conjunction with the tool magazine of a machining center, it enables continuous processing of multiple processes on a single machine tool, reducing the turnover time of semi-finished products between processes and improving productivity.

2.Modular machine tools are entering the era of high-speed machining. The rapid movement and positioning of moving components of modular machine tools, as well as high-speed cutting processing, have greatly improved productivity.

3.Modular machine tools can effectively reduce the processing time and auxiliary time of parts. The spindle speed and feed rate of modular machine tools have a wide range, allowing the machine tools to perform heavy cutting with large cutting volumes. Compared with traditional machine tools, the application effect of modular machine tools cannot be ignored in terms of both processing quality and efficiency.

When using non-standard equipment, we can summarize its characteristics as "high precision and high automation". Of course, to make non-standard equipment meet the above requirements, we need to strengthen the maintenance and upkeep of non-standard equipment to make it perfect. Automation equipment manufacturers can start from the following three aspects:

First, conduct daily maintenance of non-standard equipment. To ensure that non-standard equipment is in good technical condition, can be put into operation at any time, reduce the number of fault shutdown days, improve the intact rate and utilization rate of non-standard equipment, reduce the wear of non-standard equipment, extend the service life of non-standard equipment, reduce the operation and maintenance costs of non-standard equipment, and ensure safe production, it is necessary to strengthen the daily maintenance work of non-standard equipment.

Second, carry out bearing maintenance for non-standard equipment. The bearing part is a component that is prone to damage. Due to heavy wear during use, it requires regular maintenance, and frequent oiling is necessary to extend the service life of the bearing.

Third, perform lubrication maintenance on non-standard equipment. Constant attention to and timely lubrication of friction surfaces can ensure the normal operation of vertical non-standard equipment and extend the service life of the equipment. The oil must be replaced every three months, and during oil replacement, the raceway of the bearing roller should be carefully cleaned with clean gasoline or kerosene.